Frequently Asked Questions

    Do you have professionals to perform DIALux simulations?

    Of course we do! We have completed lighting design projects for numerous clients, covering commercial indoor lighting, industrial lighting, and outdoor lighting. The software we use is the DIALux series (including both DIALux light and DIALux Evo).

    Lighting Simulation Design

    Can you provide professional DIALux simulations for stadiums?

    Absolutely!

    Just last week, I completed a football stadium lighting simulation for a client. Their illuminance requirement was relatively modest—only 300Lux. For the same stadium, we conduct comprehensive simulations using luminaires with different beam angles to achieve optimal lighting performance. For instance, in this project, we used 50×500W LED High master lights (46×25° + 4×60°).

    Not only are we experts in manufacturing,we’re also professionals in lighting simulation!

    Stadium Lights simulation

    Stadium Lights simulation

    Stadium Lights colorful simulation

    Stadium Lights colorful simulation

    Stadium Lights simulation-different light angles

    Stadium Lights simulation-different light angles

    What international certifications do your products have?

    So far, our products currently hold the following certifications:

    LED High Bay Lights: CE (LVD/EMC/ROHS) & SAA certifications

    LED Floodlights: CE (LVD/EMC/ROHS) & SAA certifications

    LED Street Lights: CE (LVD/EMC/ROHS) certification

    Regarding Your Company's Delivery Capacity and Annual Production Volume

    Delivery time is a key part of our evaluation, just as important as product quality.
    If the schedule allows, we follow the standard production process. However, if the client’s timeline is tight, we arrange overtime to expedite production—we would never let customers wait anxiously while we enjoy a leisurely weekend as usual. That is not how we operate!

    We have sufficient production capacity to ensure reliability:
    For example, our standard daily output for 200W LED floodlights is approximately 300 units.

    What is your procedure for handling product malfunctions during use?

    First, we recommend arranging for a professional electrician to conduct on-site troubleshooting. The electrician will determine whether the issue lies with the wiring or the product itself:

    • If it’s a wiring problem, the electrician will handle it;
    • If it’s a product malfunction, the fixture will need to be removed for repair. We offer several solutions:
    1. Check the fixture’s wiring: If the issue is with the wiring, it can be easily resolved by replacing the wires.
    2. For fixtures with external drivers:
      • If there are no wiring issues, the driver can be detached and tested separately.
      • Alternatively, test the malfunctioning fixture with a known-working driver to determine if the driver is faulty.
      • If the driver is defective, we will provide a free replacement.
    3. If the issue is neither wiring nor driver-related, we will replace the entire product.

    What tests do your products undergo before shipment?

    We implement a strict outgoing quality control process, which mainly includes:

    Electrical Performance Testing,such as:Power verification,Power factor testing,

    Power factor testing,Voltage range inspection

    Safety Compliance Testing,Standard safety items such as:Leakage current test,High-voltage withstand test,Grounding continuity test

    Structural Reliability Testing,Basic shock resistance test,Drop test

    Appearance Quality Control,100% visual inspection for defects,Surface treatment verification

    Special Tests for Outdoor Luminaires (if applicable),IP65 protection rating test (water spray test with nozzle)

    Which brand suppliers do you usually collaborate with?

    We maintain long-term partnerships with the following leading brands:

    LED Chips: Cree, Samsung, Lumileds,Luminus, Osram, Bridgelux,  MTC

    Drivers: MeanWell, Moso, Sosen, Fushuo, Inventronics, Philips

    These brands demonstrate outstanding quality and reliability in LED and power supply components. We prioritize sourcing materials from these premium suppliers for our products.

    LED Brands CREE/Lumileds/Meanwell/Osram/Sumsung

    What is the Typical Luminous Efficacy of Popular LED Floodlights?

    Currently, most standard LED floodlights on the market offer a luminous efficacy ranging from 120 to 160 lumens per watt (LM/W), with some models achieving even higher values. However, certain manufacturers claim their LED floodlights can reach up to 210 LM/W—this ultimately depends on customer requirements, budget constraints, and the fixture’s structural design.

    Key Factors Affecting Luminous Efficacy:

    1. More LEDs = Higher Efficacy
      Under the same conditions, increasing the number of LEDs improves efficacy.
      Example: A fixture using 144 Lumileds 3030 chips (each rated at 160 LM) will have higher efficacy than one using only 103 chips. This principle applies universally.
    2. Wider Beam Angle = Higher Efficacy
      With all else equal, a larger beam angle results in greater efficacy.
      Example: A 150W floodlight with 90° lenses will outperform the same model with 60° lenses.
    3. Non-Isolated Drivers Offer Higher Efficacy
      Under identical conditions, non-isolated driver solutions yield better efficacy than isolated ones.
      Example: A 150W floodlight using Brand M’s non-isolated driver (35S7P configuration) will be more efficient than one with an isolated driver (7S35P configuration).

    That said, efficacy does not increase indefinitely—it is ultimately limited by the fixture’s structural design.

    Our Performance:

    • Our LED floodlights typically achieve over 130 LM/W, with high-performance models reaching 170 LM/W.
    • For other lighting fixtures, we offer solutions with efficacy up to 196 LM/W.

    For more details, feel free to contact us via email.

    Differences Between High Bay Lights and Low Bay Lights

    High Bay Lights and Low Bay Lights are two common types of industrial lighting fixtures, designed for high-ceiling and low-ceiling spaces, respectively. Their main differences lie in installation height, beam angle, and application environments.

    1. Installation Height

    High Bay Lights:Suitable for high-ceiling environments, typically installed at heights of 6 meters (20 feet) or above. Commonly used in large spaces such as warehouses, factories, gymnasiums, etc.

    Low Bay Lights:Suitable for low-ceiling environments, typically installed at heights below 6 meters (20 feet). Commonly used in low-height spaces such as supermarkets, parking lots, small workshops, compact warehouses, etc.

    2. Beam Angle

    High Bay Lights:Narrower beam angle (usually 45°~90°), providing more focused light distribution to project illumination farther to the ground. Ideal for high-ceiling environments requiring spotlighting effects.

    Low Bay Lights:Wider beam angle (usually 90°~150°), delivering more diffused and uniform lighting. Suitable for low-ceiling environments requiring consistent and even illumination across a broad area.

    3. Power & Brightness

    High Bay Lights:Higher wattage (typically 100W~400W or more), offering higher center intensity and overall brightness, making them ideal for spaces requiring strong illumination.

    Low Bay Lights:Lower wattage (typically 50W~150W), with moderate center intensity and softer brightness, suitable for spaces needing comfortable and uniform lighting.

    4. Application Environments

    High Bay Lights are suitable for large spaces, such as:Large warehouses、Factory workshops、Gymnasiums、Logistics centers、Aircraft hangars

    Low Bay Lights are suitable for low-height spaces, such as、Supermarkets、Parking lots、Small workshops、Retail stores、Meeting rooms、Gymnasium

    Of course, these distinctions are not absolute. The choice between High Bay and Low Bay lights depends on specific needs and environmental conditions. We can also combine different fixture characteristics to select the optimal shape and power for the lighting solution.

    With IES files available, we can simulate lighting effects based on your space dimensions, helping you choose the most suitable lighting plan for your project.

    Why Will UFO High Bay Lights Replace Cylindrical High Bay Lights?

    First, we need to understand the three major advantages that make UFO high bay lights popular worldwide:

    1. Lower cost: Using 3030/2835 SMD LEDs to replace early integrated COB light sources significantly reduces costs.
    2. 3030/2835 low-power SMD LEDs have longer lifespan, higher efficiency, and lower temperature rise:
      Benefiting from larger heat conduction area, they feature excellent heat dissipation performance and high heat dissipation efficiency, resulting in smaller lumen depreciation. This not only extends LED lifespan but also reduces indirect requirements for LEDs, while improving the overall effective service life of LED lights.
    3. Higher luminous efficacy:
      Because LEDs are more dispersed, light loss is smaller. Combined with better heat dispersion and reduced mutual thermal resistance, LED luminous efficacy has increased by at least 50%, from early 90LM/W to current 150LM/W, even reaching maximum 210LM/W – something cylindrical high bay lights cannot match.

    The difference between UFO HighBay Light and cylindrical LED HighBay light

    Especially, UFO high bay lights have been continuously improved:

    1. In heat sink shape and structure:
      With rich experience, the new design perfectly matches the heat dissipation requirements of corresponding power without leaving too much redundant functionality, avoiding resource waste and further reducing costs.
    2. In light source application:
      When first developing isolated solutions, most used 6V1W 3030 or 3V0.5W 2835. But as 2835 costs decreased, more manufacturers adopted 6V1W 2835 in non-isolated solutions, not only improving luminous efficacy but also reducing costs.

    With technological progress and enhanced product stability, UFO high bay lights will become more popular and endure for long time.

    Differences Between LED Floodlights and LED Spotlights

    LED Floodlights typically feature a wide beam angle (usually 120°), making them ideal for applications requiring broad, uniform illumination. They often retain the traditional design of metal halide lamps and generally have a power rating not exceeding 400W. Common examples include high-mast lights in stadium plazas and high-power floodlights used at intersections.

    In recent years, improved versions of floodlights have emerged, such as modular floodlights and models with added square lenses. These enhancements increase the beam angle options, allowing a single design to adapt to multiple applications—representing a functional upgrade over traditional floodlights.

    LED Spotlights, on the other hand, have a narrower beam angle (ranging from 3° to 90°, with common options including 3°/6°/10°/15°/25°/30°/45°/60°/90°) and cover a much wider power range—from as low as 5W/10W to as high as 1500W/2000W or beyond. Narrow-angle spotlights are primarily used for accent lighting, such as highlighting columns on hotel facades. They are also employed in long-distance or high-altitude installations, like lighthouse searchlights and tower crane lights on gantries (though not all applications are listed here).

    In summary, floodlights generally have wide angles and moderate power, while spotlights offer narrower angles and a broader power range with higher maximum outputs. Essentially, floodlights can be considered a subset of spotlights.

    Why is the pc cover of the highbay light melted ?

    A few days ago, a client I hadn’t worked with for many years consulted me about an issue. They had purchased some LED high bay lights, and after some time in use, the PC cover was melted. The lights still worked, but the light rings turned cloudy and yellow—clearly indicating a problem.

    the pc cover of the highbay light is melted

    As shown in the images:

    Before installation, it looked like Image 1. After some time in use, it turned into Image 2.

    Image 3 shows the unit disassembled for analysis, only to reveal the condition seen in Image 4.

    The client suspected the PC cover material was at fault. However, the PC cover supplier provided test reports proving the material met all heat resistance requirements. Skeptical, the client sent an unmelted PC cover for independent testing—only to confirm the supplier’s data was correct. The client was baffled and didn’t know what to do. After consulting peers with no solution, they reluctantly reached out to me.

    I had the client disassemble a light with an intact PC cover and send me high-resolution photos, while confirming they weren’t overloading the fixtures.
    After reviewing the test reports and ruling out the PC material, I had them measure the internal dimensions of the PC cover—which were nearly identical to the LED board’s size. In other words, the PC cover was almost touching the LED board. My conclusion: The LED board’s excessive heat, combined with the tight PC cover clearance, caused the melting. Under slightly higher ambient temperatures, the issue would persist.

    My solution:

    1. Reduce the aluminum PCB diameter by 2mm to increase the gap between the board and PC cover.
    2. Use an aluminum PCB with true 2.0 thermal conductivity + 2.0mm thickness + 1oz (35μm) copper foil.

    After implementing these changes, the client reported no further PC cover melting. This incident also revived our business relationship—they resumed ordering from me, including both finished products and semi-finished items (mostly LED PCBA).

    The experience left me reflecting: Had the client not sought my help, their problem might have remained unsolved, costing them customers and losses. Conversely, had I been reluctant to assist due to past lack of collaboration, I’d have missed the chance to win them back.